Project Overview: 2000L CIP System with Integrated Chemical Tanks
Apr 01,2025
Key System Components
CIP Alkali Tank (2000L)
- Constructed from 316L/304 stainless steel with electropolished interior surfaces
- Designed for caustic soda (NaOH) or other alkaline solutions (2-4% concentration)
- Equipped with temperature control jacket, agitator, and CIP supply pump
- Compliant with ASME BPVC and EHEDG hygienic standards
CIP Acid Tank (2000L)
- Acid-resistant 316L stainless steel construction with PTFE-lined fittings
- Optimized for nitric/phosphoric acid solutions (0.5-2% concentration)
- Includes conductivity monitoring and corrosion-resistant instrumentation
CIP Disinfectant Tank (2000L)
- Sanitary-grade 304/316L tank with vapor-tight seal
- Compatible with peracetic acid (PAA), hydrogen peroxide, or quaternary ammonium compounds
- Integrated oxidation-reduction potential (ORP) sensor for sanitization validation
CIP Hot Water Tank (2000L)
- Insulated dual-walled design with steam/electrical heating (80-90°C operating temperature)
- Features automatic TDS (total dissolved solids) monitoring and blowdown system
- Hygienic tri-clamp connections for CIP return line integration
Technical Specifications
- Capacity: 4×2000L tanks (8,000L total chemical storage)
- Material: ASTM A240 304/316L stainless steel, Ra ≤0.8μm surface finish
- Pressure Rating: 3 bar (working) / 4.5 bar (test)
- Automation: PLC-controlled dosing system with SCADA interface
- Safety: Overflow protection, pH/temperature alarms, and emergency dump valves
Installation & Commissioning
- Layout: Tanks arranged in parallel configuration with centralized CIP skid
- Piping: Color-coded SS316L lines (blue-acid, red-alkali, green-disinfectant, yellow-water)
- Validation: Passed ATP swab tests and pressure decay checks per 3-A Sanitary Standards
System Advantages
- Reduces manual cleaning labor by 70% compared to traditional methods
- Achieves 99.9% biofilm removal in validation trials
- 30% lower chemical consumption via optimized recovery cycles
- Full material traceability with EN 10204 3.1 certificates
Target Applications
- Dairy pasteurizers
- Fermentation bioreactors
- Beverage filling lines
- Cosmetic mixing vessels
Conclusion
This turnkey 2000L CIP system delivers a harmonized cleaning process that meets FDA 21 CFR Part 117 and EU EHEDG G8 guidelines. With all tanks pre-installed and interoperable, the client can immediately implement validated CIP protocols for Grade A/B hygienic zones. Future expansion capabilities include IoT-enabled predictive maintenance and CIP waste neutralization modules.
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